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Inventory Number:
-32055
Product Code:
VR 4325 XP
Brand:
Milltronics

Description

STANDARD FEATURES

  • Milltronics 8200-B Series CNC control
  • 24 pocket Dual Arm ATC
  • 6000 RPM Spindle
  • Automatic lubrication
  • Chip Auger
  • 3 Range 35/25 HP spindle motor with geared head
  • Coolant Through Spindle Ready
  • 12" LCD color display
  • Enclosure Wash Down
  • Square Box Way Construction
  • Flood coolant
  • 800 ipm rapid traverse rate
  • Work light
  • Rigid tapping
  • Single spare “M” function
  • 1 GB program storage memory
  • Solid Model Graphic Display
  • DXF file import
  • Full Enclosure
  • Networking

SPECIFICATIONS

 CAPACITY:

X axis travel                                                                       43" (1100 mm)

Y axistravel                                                                        25.5" (650 mm)

Z axis travel                                                                       24" (610 mm)

Table size                                                                           51" x 25.5" (1300 mm x 650 mm)

Allowable table load                                                            2500 lbs. (1100 kg)

T-Slot size                                                                          0.7" (18 mm)

SPINDLE:

Spindle gage line to table distance                                       5.9"–29.5" (150-750 mm)

Column to spindle center                                                     27.5" (700 mm)

Spindle taper                                                                      ISO No. 50

Spindle speed                                                                     6,000 RPM

Spindle transmission                                                           Geared Head

Low range speed                                                                10 - 265 RPM

Mid range speed                                                                 266 - 1323 RPM

High range speed                                                               1324 – 6000 RPM

AC spindle motor (Opt)                                                       35/25 HP (26/18 kW) Delta/WYE

AUTOMATIC TOOL CHANGER:

ATC Type                                                                           Double Arm

Number of tools                                                                  24

Tool shank                                                                         CT50

Pull stud                                                                                                ANSI 45° Retention Knob Style CT-Flange 50 Taper

Max. tool diameter / adjacent pot empty                               4" / 7.8" (100 mm / 200 mm)

Max. tool length                                                                  10" (250 mm)

Max. tool weight                                                                 33 lbs. (15 kg)

 MOTION:

X, Y/ Z axis rapid traverse rate                                            800 / 550 IPM (20 / 14 m/min)

Max. cutting feed rate                                                         500 IPM (12.5 m/min)

Least command increment                                                  0.0001" (0.001 mm)

Positioning accuracy                                                           +/- 0.00039" (+/- 0.010 mm)

Repeatability                                                                       0.0002" (0.005mm)

X axis thrust (peak)                                                            5280 lbs (2395 kg)

Y axis thrust (peak)                                                            8065 lbs (3660 kg)

Z axis thrust (peak)                                                             8065 lbs (3660 kg)

GENERAL:

Machine Height                                                                   124" (3150 mm)

Floor Space Required (W x D) – without auger chute                   121" x 122" (3075 x 3000 mm)

Machine Weight                                                                  20,000lbs. (9100 kg)

Power required w/ 35 HP                                                     48 KVA / 125 amps

Voltage required           208-240 Volts / 3 Phase

CONSTRUCTION

 * BED, COLUMN AND SADDLE:

The bed, column, and saddle are composed of Meehanite GA-50 grade cast iron, which includes very high dampening characteristics. The one piece bed casting and column are stress relieved to ensure machine geometry is maintained throughout the life. Wide spacing of the square box ways ensure optimal support for the table and saddle in full travel of each axis. Heavily ribbed castings provide superior dampening for high speed machining and aggressive milling. The mating surfaces of all critical contact points including the column, base, saddle and gibs are hand scrapped to optimize fit and accuracy.

 * WAY SURFACES:

The way surfaces are hardened and ground square box ways with turcite on all axes. The ways are spaced to eliminate table pitch and deformation. Oversized box way surfaces for the Y axis provide superior support of the saddle and table. The way surfaces on all three axes utilize gibs with easy adjustment to maximize rigidity and maintain geometry throughout the life of the machine tool.

 * SPINDLE:

The 6,000 rpm CT50 cartridge style spindle is standard with permanently greased spindle bearings requiring no maintenance.The two range internal geared head is driven by a 2 speed 35/25HP (26/18 kW) AC servo motor. Rigid tapping is standard.

 * BALL SCREWS AND AXIS DRIVES:

Each axis is driven using a high precision, fully ground ball screw. Each of the axes ball screws are double anchored to allow exceptionally fast feedrates. All the ball screws are supported using angular contact thrust bearings and are perfectly centered between the box ways. The 45 mm ball screws are driven directly using direct-coupled AC servo type drive motors eliminating vibration, noise, and backlash.

 * AUTOMATIC TOOL CHANGER:

The 24 pocket dual arm ATC provides quick, reliable tool changes.

 * FULLY ENCLOSED MACHINE ENCLOSURE:

The machine enclosure is made of heavy duty sheet metal to contain the chips and coolant. The entire machine is fully enclosed. The side doors allow direct access to the inside of the machine. The front door opening (46") allows for easily loading and unloading of work pieces.

 * FLOOD COOLANT SYSTEM:

A dedicated flood pump provides high volume coolant to the machine tool. The coolant nozzles are fully adjustable to accommodate various tool lengths. The 70 gallon coolant tank provides adequate capacity for any application.

 * CHIP REMOVAL:

Enclosure washdown is used for flushing chips from the slanted bottom of the enclosure into the chip auger. A single, 4" pitch chip auger removes the chips efficiently from the machine.

 * LUBRICATION:

Automatic lubrication is provided to the way surfaces and ball screws via way oil. Oil is delivered by metered valves, which precisely control the volume. A low-level alarm on the CNC warns the user preventing possible damage to the ways and ball screws.

 * EDIT KEY:

The edit key enables protection of programs as well as parameters of the 8200-B CNC control. Removal of the key limits a user from loading programs and parameters such as work coordinates and tool offsets. With the edit key in the off position the data in the CNC control is available for editing.

STANDARD EQUIPMENT IN BASE PRICE

  • Milltronics 8200-B CNC
  • 12" Color LCD display
  • Ethernet Connection
  • USB Port
  • Auxiliary Keyboard jack with keyboard
  • Offline FastCAM software for programming
  • User Definable Custom Macros
  • Feedrate and Spindle speed overrides
  • Spindle load meter
  • Editkey lock-out switch
  • Tri-color end of cycle warning light
  • Single spare "M" function with CNC wait channel
  • Rigid tapping
  • Spindle orientation
  • Remote Handwheel (MPG)
  • Work light
  • 6,000 RPM spindle 50 taper spindle
  • Two range geared head
  • 35/25 HP (26/18 kW) spindle motor
  • High precision cartridge design spindle
  • 24 pocket Dual Arm ATC
  • One piece Meehanite cast iron bed
  • Fully ground 51" x 25.5" table
  • Square box way construction on all 3 axes
  • AC Servo motors mounted directly to oversized ball screws on all axes
  • 45 mm ball screws on X, Y, and Z axis
  • Double anchored ball screws
  • 20 m/m (800 IPM) Rapid Traverse rate
  • Matched AC Servo Amplifiers on all axes
  • Automatic metered way oil lubrication
  • Telescopic metal way covers
  • Fully enclosed machine guard with side doors
  • Chip wash down system
  • Auger type chip evacuation
  • Air blast hose & Chip wash down hose
  • Flood coolant with 70 gallon coolant tank
  • Programmable air blast
  • Coolant through spindle ready system
  • Instruction manual, parts list, and electrical drawings
  • UL certified
  • Operator and maintenance manuals

Milltronics 8200-B Series CNC Control Features

  • 12" LCD color display
  • 2000 blocks/second high speed processor
  • Conversational programming
  • Fanuc based G&M Code programming
  • Inch/Metric Conversion / programming
  • Auto routines
  • User definable macros with trig assist
  • Custom Macro B
  • Irregular pocket clearing
  • Auto DXF file import
  • 3D part and wire frame tool path graphics
  • Solid Model Graphic Display
  • Optional four and five axis simultaneous interpolation software and interface
  • Onboard diagnostics
  • Spindle load meter
  • Part counter display
  • 1 GB parts program memory
  • Networking
  • USB Port
  • Manual pulse generator
  • Coordinate rotating
  • Scaling
  • Mirror image
  • Helical interpolation
  • Feedrate and Spindle Override
  • Tool diameter and length offsets (199 total)
  • Tool Load Monitoring
  • 60 Work Coordinates (G540-G599)
  • G92 Coordinate system setting
  • Backlash Compensation
  • Ball screw pitch error compensation
  • Rigid tapping
  • Canned cycles including:
    • Drilling
    • Boring
    • Tapping
    • Facing
    • Pocketing with or without islands
    • Threading
    • Bolt hole pattern
    • 3D Pocket/Sweep
    • Text/Engraving
    • Tangent/Circle Generate
  • Subprogram Call-50 nested programs maximum
  • MDI
  • Background Editing
  • Program/Parameter protect