NEW MILLTRONICS BR8100IL large travel bridge mill.

Call for Pricing
800-759-7337

Inventory Number:
32067
Product Code:
BR8100IL
Brand:
Milltronics

Description

STANDARD FEATURES

  • Milltronics 8200-B Series CNC control
  • 45 mm Linear Roller Way Technology
  • 10,000 RPM Big Plus® spindle
  • 24/15 HP 2 speed spindle motor
  • Remote Handwheel
  • Spindle Air Purge
  • X-Axis Metal way cover construction
  • 12" LCD color display
  • Networking
  • Spindle Chiller
  • Flood Coolant with Dual Chip Augers
  • Automatic lubrication
  • Tri-Color End of Cycle Light
  • 1000 ipm rapid traverse rate
  • Solid model graphic display
  • Rigid tapping
  • LCD hour meter
  • Work lamp
  • Single spare “M” function
  • 1 GB program storage memory
  • One year warranty


SPECIFICATIONS

 
CAPACITY:

X axis travel                                                                       100" (2540 mm)

Y axis travel                                                                       80" (2030 mm)

Z axis travel                                                                       28" (710 mm)

Table size                                                                           80" x 100" (2030 mm x 2540 mm)

Allowable table load                                                            5000 lbs. (2270 kg)

 

SPINDLE:

Spindle gage line to table distance                                       4"-32" (100-810 mm)

Spindle taper                                                                      ISO No. 40 Big Plus®

Spindle speed (STD)                                                           10,000 RPM

Spindle speed (OPT)                                                           15,000 RPM

Spindle speed High Torque (OPT)                                       8,000 RPM

AC spindle motor (STD)                                                      24/15 HP (18/11 kW) Delta/WYE

Spindle torque (STD)                                                          85 ft-lbs (115 N.m)

AC spindle motor (OPT)                                                      35/25 HP (26/18 kW) Delta/WYE

Spindle torque (OPT)                                                          122 ft-lbs (165 N.m)

AC spindle motor High torque 8000 RPM (OPT)                   48/40 HP (35/30 kW) Delta/WYE

Spindle torque High torque 8000 RPM (OPT)                       310 ft-lbs (420 N.m)

 

OPTIONAL AUTOMATIC TOOL CHANGER:

ATC Type                                                                           Carousel

Number of tools                                                                  24

Tool shank                                                                         CT40

Pull stud                                                                                                MAS Retention Knob Style CT-Flange 40 Taper

Max. tool diameter                                                              3.5" (89 mm)

Max. tool length                                                                  11" (280 mm)

Max. tool weight                                                                 15 lbs. (7 kg)

 

MOTION:

X, Y, Z axis rapid traverse rate                                            1000 IPM (25.4 m/min)

Max. cutting feed rate                                                         500 IPM(12.5 m/min)

X axis ball screw diameter                                                  2.48" (63 mm)

Y axis ball screw diameter                                                  1.57 (40 mm)

Z axis ball screw diameter                                                   1.25 (32 mm)

Least command increment                                                  0.0001" (0.001 mm)

Positioning accuracy                                                           +/- 0.001" (+/- 0.025 mm)

Positioning accuracy (full travel)                                         +/- 0.005" (+/- 0.127 mm)

Repeatability                                                                       0.0003" (0.005mm)

Axis thrust force                                                                 5000 lbs (2270 kg)

 

GENERAL:

Machine Height                                                                   152" (3850 mm)

Floor Space Required (W x D)                                             280" x 164" (7125 x 4160 mm)

Machine Weight                                                                  19,500lbs. (8770 kg)

Power required w/24/15 & 35/25 HP                                     48 KVA /125 amps

Power required w/48/40 HP Option                                      58 KVA / 150 amps

Voltage required                                                                 208-240 Volts / 3 Phase


CONSTRUCTION

 

* BED, COLUMN AND BRIDGE:

 The base, column and bridge are constructed with reinforced steel. Extra webbing provides additional support for the axis. The columns on the machine are extremely wide providing full support for the bridge. The bridge design provides added rigidity and support to the tool. All critical components are pinned to ensure that machine geometry is maintained.

 

* GUIDEWAYS:

The axes are standard with heavy-duty 45 mm linear roller guide ways. Roller type guide ways have 44% more contact than standard linear ways. The guide ways are widely spaced to minimize table pitch and deformation. The guide ways are placed against shoulders to maximize rigidity and geometry. Six linear roller bearings are standard for the Z and Y axis.

 

* SPINDLE:

The 10,000 rpm spindle or optional 15,000 rpm cartridge style spindle is standard with a Big Plus® dual contact technology. Taper and face contact proves to provide the most rigidity allowing for decreased tool deflection and cycle times. The permanently greased spindle bearings require no maintenance. The 10,000 rpm spindle is driven by a 2 speed 24/15HP (18/11kW) In-line AC servo motor. In-line motor designs reduce vibration and heat improving part finishes and tolerances. The four 70mm ceramic spindle bearings help minimize thermal growth on the 15,000 rpm spindle. Rigid tapping is standard. A high torque spindle option is available that limits the standard spindle rpm to 8000 but increases the spindle torque to 310 ft-lb.

 

* BALL SCREWS AND AXIS DRIVES:

Each axis is driven using a high precision, fully ground ball screw. Each of the axes ball screws are double anchored to allow exceptionally fast feedrates. All the ball screws are supported using angular contact thrust bearings and are perfectly centered between the linear guide ways.

 

* OPTIONAL AUTOMATIC TOOL CHANGER:

The 24 pocket carousel ATC provides reliable tool changes. Remote tool changer control is included.

 

* FLOOD COOLANT SYSTEM:

A dedicated flood pump provides high volume coolant to the machine tool. The 100 gallon coolant tank provides adequate capacity for any application. Dual chip augers are included, that discharge into chip drawers. An optional chip conveyor is also available that is used in conjunction with the dual chip augers.

 

* OPTIONAL MACHINE ENCLOSURE:

The machine enclosure is made of heavy duty sheet metal to contain the chips and coolant. The removable side doors allow direct access to the inside of the machine. Dual augers remove chips effectively from the machine into chip drawers, or an optional conveyor is available in lieu of the chip drawers.

 

* LUBRICATION:

Automatic lubrication is provided to the linear guide ways and ball screws via way oil. Oil is delivered by metered valves, which precisely control the volume. A low-level alarm on the CNC warns the user preventing possible damage to the guide ways and ball screws.

 

* OIL SPINDLE CHILLER:

Thermal growth of the spindle is reduced by using a refrigeration system that circulates cooled oil around the spindle increasing the accuracy and promoting longer spindle life.

 

* EDIT KEY:

The edit key enables protection of programs as well as parameters of the 8200-B CNC control. Removal of the key limits a user from loading programs and parameters such as work coordinates and tool offsets. With the edit key in the off position the data in the CNC control is available for editing.

STANDARD EQUIPMENT IN BASE PRICE

  • Milltronics 8200-B CNC
  • 12" Color LCD display
  • Ethernet Connection
  • USB Port
  • Auxiliary Keyboard jack with keyboard
  • Offline FastCAM software for programming
  • User Definable Custom Macros
  • Feedrate and Spindle speed overrides
  • Spindle load meter
  • Edit Key lockout switch
  • LCD Hour meter
  • Tri-color end of cycle warning light
  • Single spare "M" Function and CNC "wait" channel
  • Rigid tapping
  • Spindle Orientation
  • Remote handwheel (MPG)
  • Bridge mounted work light
  • 10,000 RPM 70mm Big Plus® spindle
  • Two speed 24/15 HP(18/11kW) closed loop spindle motor
  • High precision spindle with four angular contact bearings
  • Cartridge spindle design
  • Spindle air purge
  • Oil type spindle chiller
  • 80" x 100" table
  • 45 mm Linear Way Technology on all 3 axes
  • Flood Coolant System with Dual Chip Augers and Drawer
  • AC Servo motors on all axes
  • Precision ground, double anchored ball screws on all axes
  • 25.4m (1,000 IPM) Rapid Traverse rate
  • Matched AC Servo Amplifiers on all axes
  • Automatic metered way oil lubrication
  • Telescopic metal way covers on X axis
  • Spindle taper blow out and tool release button
  • DXF File import software
  • UL certified
  • Instruction manual, parts list, and electrical drawings
  • Operator and maintenance manuals
  • One year warranty

Milltronics 8200-B Series CNC Control Features

  • 12" LCD color display
  • 2000 blocks/second high speed processor
  • Conversational programming
  • Fanuc based G&M Code programming
  • Inch/Metric Conversion / programming
  • Auto routines
  • User definable macros with trig assist
  • Custom Macro B
  • Irregular pocket clearing
  • Auto DXF file import
  • 3D part and wire frame tool path graphics
  • Solid Model Graphic Display
  • Optional four and five axis simultaneous interpolation software and interface
  • Onboard diagnostics
  • Spindle load meter
  • Part counter display
  • 1 GB parts program memory
  • Networking
  • USB Port
  • Manual pulse generator
  • Coordinate rotating
  • Scaling
  • Mirror image
  • Helical interpolation
  • Feedrate and Spindle Override
  • Tool diameter and length offsets (199 total)
  • Tool Load Monitoring
  • 60 Work Coordinates (G540-G599)
  • G92 Coordinate system setting
  • Backlash Compensation
  • Ball screw pitch error compensation
  • Rigid tapping
  • Canned cycles including:
    • Drilling
    • Boring
    • Tapping
    • Facing
    • Pocketing with or without islands
    • Threading
    • Bolt hole pattern
    • 3D Pocket/Sweep
    • Text/Engraving
    • Tangent/Circle Generate
  • Subprogram Call-50 nested programs maximum
  • MDI
  • Background Editing
  • Program/Parameter protect